In April 2025, Ford Australia initiated a large-scale recall affecting 13,490 vehicles from its Ranger and Everest lines produced between 2022 and 2025. These vehicles, equipped with the 3.0-litre V6 turbo-diesel ‘Lion’ engine, were identified as having a manufacturing defect in a critical engine component. The recall emphasizes the importance of both manufacturing oversight and ongoing vehicle inspection protocols to mitigate serious mechanical risks.
Technical Issue
The root cause of the recall lies in the potential fracture of the engine’s left-hand camshaft sprocket. This sprocket is an essential part of the engine’s timing system, responsible for synchronizing the camshaft and crankshaft to ensure proper engine operation. A fracture in this component may result in the engine stalling abruptly during operation, creating an immediate loss of power without prior warning.
Such a malfunction poses a severe hazard, particularly at high speeds or in congested traffic conditions. This issue can compromise vehicle control and significantly increase the likelihood of a collision, necessitating urgent corrective action.
Safety Implications
The stalling defect directly threatens road safety by increasing the risk of sudden loss of vehicle propulsion. Without motive power, drivers may be unable to maneuver away from traffic or avoid hazardous conditions, thereby placing occupants and other road users at elevated risk. In extreme cases, such engine failure can result in accidents causing injury or death.
Given the severity of the potential consequences, Ford’s recall is categorized under high-priority safety compliance, obligating prompt response from affected vehicle owners.
Responsibilities
Owners of affected Ford Ranger and Everest vehicles are advised to immediately contact their nearest authorized Ford service centre for a no-cost inspection and repair. Ford Australia has made this service available to all vehicles within the specified production range, irrespective of current warranty status.
To determine eligibility, vehicle owners should reference the VIN (Vehicle Identification Number) through official channels such as vehiclerecalls.gov.au or consult directly with Ford customer service.
Inspection
This recall serves as a critical reminder of the value of regular engine inspections. While manufacturer recalls address known design or production faults, periodic inspections detect wear or emerging issues before they evolve into failures.
Particular attention should be given to components such as camshaft sprockets, timing chains, and related drive mechanisms. Mobile vehicle inspections and comprehensive pre-purchase evaluations can help identify underlying issues that would not be apparent through surface-level diagnostics or road tests.
Prevention
To minimize the risk of engine failure and associated hazards, vehicle owners should adhere to the following best practices:
- Conduct regular scheduled inspections with certified technicians.
- Monitor for unusual engine noises, warning lights, or performance inconsistencies.
- Use high-quality lubricants and components as per manufacturer guidelines.
- Implement enhanced inspections for vehicles used in off-road or heavy-duty conditions.
- Stay current with manufacturer notices and safety bulletins.
Proactive maintenance extends vehicle lifespan, ensures operational safety, and enhances resale value.
The Ford Ranger and Everest recall highlights the essential role of inspections and mechanical vigilance. Engine integrity cannot be taken for granted, particularly in vehicles with complex diesel configurations. Vehicle owners, manufacturers, and service providers must collaborate to maintain high safety standards and avoid preventable failures. A culture of timely inspection and responsiveness remains the cornerstone of safe vehicle operation.
